Posted by SainSmart on

Written by Larry Allen

 

Life threw me a curveball recently when I got sick, making it impossible to work. Stuck at home and feeling restless, I needed something to occupy my time and bring in some income. That's when I remembered my dad's old woodworking tools.

 

Restoring the Past: A New Beginning

He passed away a while back, and his tools had been sitting unused for decades, gathering dust and rust. It wasn't even sawdust covering them — it was just plain dust, which felt almost disrespectful considering they were woodworking tools. They weren't even set up properly, just piled on a dolly.

 

I decided to tackle the challenge of cleaning and restoring them, even though my woodworking skills are pretty basic. It almost felt like a completed woodshop if I could get everything assembled, but parts were still missing, and I didn't realize what they were. It was like trying to piece together a puzzle where I had no idea what I was building, and it felt like half the pieces were missing.

 

The Switch to Genmitsu: Finding the Right CNC

After about four or five weeks of trying to piece everything together, my brother surprised me by bringing over a CNC machine he'd bought, wanting to get it running. It was like finding a big, clear puzzle piece that brought everything into focus. My brother wanted to surprise me with a carving, but it wasn't working correctly.

 

Even though it wasn't working, I could still see the amazing puzzle piece it could be. He ended up ruining his surprise and brought it over to me to get me to help him because he knew I was interested in fixing things like that, so when he brought over the orange machine, I was excited to see if we could get it running.

 

We realized it wasn't carving as deep as it needed to be. We returned it due to ongoing issues and poor communication. My brother was toying with the idea of not getting another machine, and I felt like the rug had been pulled out from under me. I didn't know I could go without that puzzle piece.

 

So, after a couple of weeks without a machine, I bought my own Genmitsu 4040 Pro, and, amazingly, my brother ended up buying the same one. We didn't even know it until I told him I'd bought mine, and he said his was on the way too.

 

Overcoming Setup Challenges

We received them around the same time and found they both had the same depth issue. That's when I really dove into figuring things out, and my buddy came over to help with measurements. We realized exactly what was going on and found a reset code that cleared it up. That's when I was at ground zero.

 

Genmitsu 4040 Pro CNC machine setup in home workshop Calibrating the Genmitsu 4040 Pro for precise carving

 

Mastering 3D Relief Carving

I started carving serving platters, trays, name plaques, and other common items, but they didn't feel like the kind of challenge I knew I could handle. So, I started looking for more complex projects and found some 3D reliefs. I wanted to combine a coffin and a skull relief, and since it was fall and Halloween was coming up, it felt like a good fit.

 

Detailed 3D skull relief carving on wood Side view of intricate CNC wood carving project
Halloween coffin project carved on Genmitsu 4040 Pro Finished wood carving details

 

But Easel, with my extremely limited knowledge, made it difficult. That was a crazy and even sometimes infuriating challenge, and it took many carves and broken bits, with some of the coffins literally exploding as they were being carved.

 

Victory: Winning the Contest

After that, I completed a coffin carving I really liked and entered it into a contest I didn't even know was happening. Two days before the contest ended, I got an email about it and thought, “That'd be fun!”

 

Award winning CNC coffin project front view High detail 3D relief on coffin lid Completed CNC project display

 

Turns out, I won! I was so honored and grateful for the recognition. It really meant a lot to me after everything I'd been through.

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